Such an attitude can be expected from a company that has persisted for more than 100 years and wants to ensure it reaches the fifth generation of family ownership. The Shapiros say the flow of scrap into their yards has been slower than usual this spring. “Be honest and pay a fair price and good things will happen,” Jim adds. By standardizing the VIS design, we provide the flexibility to add equipment to VIS units or to move equipment in the future as a MRF’s processing needs change. Envision Plastics, St. Joseph Plastics and PureCycle Technologies LLC are U.S. companies that are trying to find innovative ways to recycle polypropylene (PP). Instead, we want to ensure you’re investing in the right equipment for the task at hand—our customers are truly our partners, and we design solutions tailored to maximize their profits. Our robotic sorters meet specs that no other robotic sorter can match. Most of the scrap Austin Metal & Iron processes comes from outside the city. While Austin Metal has been affected by the market upheaval, he says the company has been able to adjust. Bobby encouraged Ike and Jim to work outside of the family business after graduating from college to broaden their knowledge base. These changes also allow for faster installation within a smaller footprint. Our capabilities within our state-of-the-art facility include washing, shredding, grinding, and pelletizing this material. Max-AI’s ability to see and think has opened the door to unforeseen levels of automation, intelligence and performance. Jim says many of the company’s employees, which number roughly 30, have been with Austin Metal for decades. A P&G polymer scientist’s work led to the development of technology that will be at the center of PureCycle’s first commercial plant. Started in 1989 as a family-owned company, Atlantic Plastic Recycling employs modern plant machinery and equipment customised for ensuring better quality polythene products as well as a cleaner environment. This philosophy has led Austin Metal to form long-term relationships with suppliers and consumers, Bobby says. We had to solve these challenges for our customers, and we did with our newest innovation, the Max-AI® AQC-C. Its versatility and process-ability are attractive in producing many things from bags to boat docks. Industrial Plastic Recycling. But our Max-AI (artificial intelligence) technology is capable of so much more, as we’ve shown in the subsequent two years. The company’s former copper warehouse manager, Carlos Garcia, was hired in 1971 and retired last year after 47 years of service. The company has dedicated an entire facility to processing postconsumer PP collected from curbside recycling programs. Each robotic arm can perform a minimum of 100 picks/minute and can be trained to pick four separate commodities at the same time. William Close of Wendt Corporation addresses questions about metal sorting. He adds, “Not necessarily so. Our robotic arms can be built side by side to cover conveyor belts up to 72” wide. If you have questions about our scrap plastic recycling services, feel free to contact us. Some of our services include in-house plastic processing, custom recycling programs, toll processing and densification and pelletizing. Plastic Recycling For nearly two decades Royal Oak Recycling has been teaming up with businesses, manufacturers, institutions, and communities to develop custom plastic recycling programs. Ike, Austin Metal & Iron’s secretary/treasurer, says he and Jim worked in the yard as children. German plastic recycling plants directory - showing companies in Germany that process plastic waste into new materials. Atlantic Plastic Recycling . “We are very proud; it’s a great feeling knowing you’re maintaining the family legacy.”. The revamped Max-AI® product line includes VIS in its standard design with all equipment. 4. BHS’ continuous innovation has made Max-AI® the world’s most-installed AI-powered recycling solution. Polypro Recycling is also dedicated to helping the Florida environment, and is listed as a resource with the Florida DEP. PP Plastic Recycling. Plant modifications when implemented have both increased tons per hour and product purity. The technology is driving improvements in MRF design, operational efficiency, safety, recovery, system optimization, maintenance and more. Ike officially joined Austin Metal eight years ago, while Jim has been with the company since 1998. WENDT continuously invests in research and development and has made a multimillion-dollar investment in a sorting plant at our Technology Center. Green Machine’s newly developed Green Eye® Robotic Sorters are the most advanced robotic systems on the market. Our CoBots work safely alongside people, unlike our AQC, which is positioned above the conveyor and requires structure to support the robot and guard employees. Jim, who serves as the company’s vice president, says, “The goal is to stay here as long as possible.”. The company has roll-off containers and trailers that it will place with its scrap generating customers and a fleet of trucks that it uses to transport material. Watch our Patented Hyperspectral GREEN EYE® Optical and Robotic Sorters on YouTube Here:, TEL: 1-800-639-6306 | WEB: | E-MAIL: When St. Joseph Plastics noticed “large volumes” of postconsumer PP being collected through curbside programs six years ago, the company decided to begin processing that material in addition to postindustrial material. When VIS is installed prior to the sorting equipment, whether robotic or optical sorters, it allows for the AI to be trained and optimized for the sorting task it will be performing. “There have been growing pains with the tariffs,” he adds, “but I feel they were definitely needed and that the country and industry will benefit in the long run. Stationary 8. To view the Max-AI® AQC-C in action, visit At the same time, processors are looking to work with material recovery facilities (MRFs) to establish guidelines for collection and material quality to better serve the market. Austin Metal & Iron Co. LP, Austin, Texas, has partnered with scrap metals broker Mark Pagano to form Generation Metal Trading LLC. This PCR is used to make consumer products today. The AQC-C is positioned next to the belt, between chutes—the same way a person is positioned. Our customers have found that it can work very well in a wide variety of products. Many new companies are in the research-and-development phase. “At first, we weren’t sure what we were getting into,” says Ron Moore, sales and purchasing manager at St. Joseph Plastics. This approach helps to conserve resources and diverts plastics from landfills … “Austin has never been like Houston with machine shops and the oil and gas industry,” Ike says. They offer a range of free programs, as well as recycling solutions available for purchase for almost every form of waste. To enable our customers to use the information collected by Max-AI, our team also created the Total Intelligence Platform (TIP), which provides real-time and trending information on material composition, system performance and more. Manual sorters are flexible, can move positions and fit between chutes. “Our customers can count on us,” Bobby says. After graduating from college, Jim went to work for Longhorn Recycling and Newell Recycling in San Antonio, while Ike worked briefly in the banking industry before joining Houston-based Allied Alloys, where he worked for eight years. Challenges and Opportunities in Polypropylene Recycling Efforts to improve PP recycling have been ongoing. Tips for PP recycling. Ettefagh says she has been working with a committee to create a “mass bale specification” to be distributed to all the MRFs in the United States. That is certainly a shame when so much of it is recyclable. The Shapiros take a great deal of pride in the longevity of their company, the tradition of family ownership and the personal relationships they have established over the years, which they say is a factor in Austin Metal’s success. quality control of various shredded aluminum feedstocks (tutu, taboo, taint tabor and others). The plant, which will be able to produce 105 million pounds of recycled PP per year, is a step toward PureCycle’s mission to supply the global market with recycled PP, which it says is in high demand by global brands that have made sustainable packaging commitments. Felplast is a post-industrial plastics recycling business operating in Dalton, Georgia since 2006 and in Italy since 1970, specializing in polypropylene recycling, polyester recycling, polyethylene recycling, and nylon recycling. “They can call us and talk to an owner. Envision is working to produce a variety of colors of recycled PP beyond the standard black and gray. Otworth says the unit will test a variety of feedstock from around the world and will help PureCycle develop a blending system designed to meet its customers’ specifications. “We want it to be a career and not just a job,” Jim adds. They can be difficult to hire, train and manage, and even more difficult to keep in the dirty, dull and dangerous job that is MRF sorting. “I get that every day.”. “Everyone who’s inquired on PP for packaging says, ‘But don’t you have a natural or white?’” Ettefagh says. Do you have bales of high-density polyethylene (HDPE) or polypropylene (PP) scrap material you’re looking to get rid of? “There’s interest in the material, but much more activity is needed,” he says. But manual sorters significantly increase operating costs, especially over multiple shifts. The MarketWatch News Department was not involved in the creation of this content. The goal of recycling plastic is to reduce high rates of plastic pollution while putting less pressure on virgin materials to produce brand new plastic products. The Recycling Industry’s Most Advanced Robotic Sorter. Austin Metal’s dedication extends to its employees. Polypropylene (PP Plastics) GAR Plastics’ recycled Polypropylene (PP Plastics) thermoplastic polymer is available in both extrusion and injection grade. Learn more about us Polymer Recycle Inc is a post-industrial plastic recycling company operating in Quebec, Canada. “I think the demand is quite strong and continues to get stronger.”, Reflecting on his career, Otworth adds, “Sometimes the world is not quite ready for a technology or you’ve missed the window of opportunity. We’re the first company to make it possible to put up to 30 robots in a row, all functioning off a single Green Eye® Hyperspectral Vision System. Polypropylene recyclers see growing potential for PCR. Employees collaborate with one another in addition to working in tandem with sorting equipment to efficiently and effectively sort recyclables. Eliminating the Idea of Waste The AQC-C can be installed in sort cabins, on narrow walkways and in other tight locations alongside your employees. Austin Metal ships some aluminum scrap to Mexico, but Jim says that flow has been restricted because of the uncertainty surrounding the United States-Mexico-Canada trade agreement, the Section 232 tariffs and the threat of further tariffs related to Mexico’s immigration enforcement. As they say, “Seeing is believing,” and we’re prepared to help you discover the benefits the new Max-AI product line can offer your operation. “Having said that, we have proven it can be done.”. Ted Kane, who runs the office at the downtown location, has worked for the company nearly 30 years. He says PureCycle has presold all product from the commercial plant for the next 20 years. The company’s PCR is used to make caps for the dish soap bottles used by Seventh Generation, Burlington, Vermont, and other consumer product companies. Single-use sorters are a thing of the past. Over the years, St. Joseph has learned the benefits of recycling curbside-collected PP. Reprocessors predict that the market potential for recycled polypropylene (PP) is huge. These market changes are creating demand for new solutions. ©All Rights Reserved. One of our qualified team members will help you figure out what you need to do. “Consistency of material is important for our equipment and certainly for our customers. Consisting of a Max-AI® VIS and at least one collaborative robot, or CoBot as we like to call them, the Max-AI® AQC-C is quickly and easily installed into existing MRFs. The partnership helps to diversify Austin Metal’s holdings. After testing technology developed and licensed by Cincinnati-based Procter & Gamble (P&G), Chicago- based PureCycle Technologies, which offers “virgin-like” PP resin, will mark a milestone in early 2021 with the opening of its first commercial plant in southeast Ohio. “We’re seeing a willingness in the market to pay premium price for resin that looks and smells like virgin but is recycled,” says Otworth, who has spent most of his career working with companies to commercialize emerging technologies. TKO Polymers has been in operation for over 20 years, providing stable, dependable plastic recycling service to our customers. Each system can be trained to sort any material without exception, all on one single optical or robotic unit. “A couple have been here over 20 years, and a couple have been here over 30 years. We also improved access to air filters and to the robotic sorters’ end-of-arm tooling. “Over a third have been with the company over 10 years,” Bobby says of Austin Metal’s employees. 157 plastic recycling plants based in Germany are listed below. metals cleaning for China Certification & Inspection Group (CCIC) compliance (removal of circuit boards, trash and other contaminants); mixed metals sorting (zorba, zurik, and others) into segregated, furnace-ready products; and. But, unlike a manual sorter, the Max-AI® AQC-C won’t get tired, sick or injured, and it will show up every day and sort all day without a break. Recycling Today Global Edition back issues, Each sorter can sort up to 40 picks per minute and up to four different material types for a total of 160 picks per minute with four CoBots! The author is the digital editor for the Recycling Today Media Group and can be reached at Carpet fibers 3. Austin Metal & Iron buys from peddlers, but industrial and commercial material accounts for the bulk of its incoming scrap metals. *Average monthly price per pound for off-spec polypropylene as reported by Opis PetroChem Wire. We’re not interested in selling you a one-size-fits-all solution because we know that is never the case in a MRF environment. Offering the ultimate flexibility, customers can add one, two, three or four AQC-C units per VIS, enabling them to easily adapt to their processing needs as they evolve over time. She lives in Phoenixville. PP is a universally used commodity material. WENDT’s metal sorting plant offers versatility and the ability to create different finished products that maximize margins based on market conditions: Metal sorting plants will offer additional technologies to segregate aluminum and stainless steel by grades. “You either love it or hate it starting at a young age.”, Bobby says his father, Morris, who died almost two years ago at the age of 92, remained active in the business until the last five years of his life, sometimes offering “unsolicited advice.”. Our Green Eye® Product Testing Facility in Hampstead, N.H., is prepared to provide exhaustive testing of your difficult-to-sort products, ensuring success prior to deployment. We launched our Max-AI® AQC (Autonomous Quality Control) robotic sorter at WasteExpo in 2017. Commitment has to about more than just price.”, As for the future of the recycled PP market, Moore says, “The potential is huge. In addition to these innovations, we’ve updated the design of our Max-AI® AQC to better facilitate maintenance. Green Machine’s patented Green Eye® Hyperspectral Vision Systems produce the industry’s most versatile and exacting automated sorting platform. KW Plastics and KW Plastics Recycling produce HDPE, MDPE, and PP post-consumer resins. Never content with the status quo, we debuted our next generation of Max-AI technology at WasteExpo 2019, including our new AQC-C (collaborative) robotic sorter. Envision Plastics, St. Joseph Plastics and PureCycle Technologies LLC are U.S. companies that are trying to find innovative ways to recycle polypropylene (PP). Our focus on quality, consistency, and scale, coupled with leading-edge recycling and extrusion technologies makes us one of the nation’s leading plastic suppliers, working with processors and end-users to meet challenging needs. Finding eco-friendly ways to dispose of your PP plastic starts with these plastic #5 recycling tips: Curbside recycling: While recycling plastic #5 hasn’t been traditionally part of curbside programs, more and more community recyclers are not making it possible for you to recycle these types of plastic. PP is tough yet flexible, being classed as semi-rigid. Labeling 6. “One of the challenges is price. 2 copper and copper chops. VIS analyzes and reports material composition data to MRF operators and directs sorting equipment. Through those years TKO has proven to be a versatile company, managing a variety of projects, providing innovative and cost effective solutions to manufacturing and distribution companies. Envision Plastics, headquartered in Reidsville, North Carolina, is a reprocessor of high-density polyethylene (HDPE) and PP. Sattler Plastics Company Plastics Recycling & Brokerage. It’s a big commitment for brand names to sign on if virgin PP is cheap. Felplast USA, Inc. P&G’s technology solves polypropylene’s smell problem. These modifications include pre-processing and post-processing changes that can be retrofitted into legacy plants or new plant designs. China’s new standards for the allowable contaminants thresholds for scrap imports have caused severe disruption on commodity trading worldwide. While demand for postconsumer PP is up and global brands are more interested in purchasing the material, challenges remain to bringing recycled PP to the market, Moore says. TerraCycle is an innovative recycling company that has become a global leader in recycling hard-to-recycle materials. After years of testing postconsumer PP resin for use in food-grade packaging and producing positive results, Envision Plastics earned a letter of no objection from the FDA in 2017. APR's Design Guide is the recognized industry leader in providing technically rigorous guidance representing a consensus among the plastic recycling industry. Items made from PP will have the universal recycling mark ‘Number 5’ within the recycling triangle. In cases where footprint limitations are a factor, the Max-AI® AQC-C is an ideal solution because it can work essentially any place a manual sorter can. The Shapiros established a second facility outside of the city in 2008. “Curbside PP is similar each time we buy it,” Moore says. Is your business looking for a long-term partner to help you achieve your company’s recycling and sustainability goals? At JUST Capital, we’ve heard from the American people that environmental impact is one of their top concerns. Bobby Shapiro and his sons Jim and Ike now own and operate the firm. PureCycle’s first recycling plant will be able to recycle 119 million pounds of polypropylene, creating demand for nearby recyclers to begin to separate out the material. Existing nonferrous plants have been forced to slow down and add manual labor in an effort to create products they can sell. They have a fondness for their company’s downtown location and the history it represents—the walls are decorated with photos taken throughout the generations of family ownership—which makes encroaching development a reality they don’t like to ponder. Even at 100 percent” curbside PP. Postconsumer PP can run competitively with virgin polypropylene. Join the automation revolution and contact us today to learn more about how Max-AI® technology can benefit your operations and adapt along with your MRF’s sorting needs.
2020 polypropylene recycling companies